DRILLSTAR CARBIDE TOOLS ARE WORKING IN MANY PLACES AROUND THE WORLD
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The High-Precision Grinding Aluminum Solid Carbide Rods are premium blanks designed for manufacturing high-performance cutting tools that excel in aluminum and non-ferrous metal machining. Crafted from ultra-fine tungsten carbide (1-2μm grain) with cobalt binder (6-8%), these rods offer superior hardness and wear resistance, enabling precision grinding for intricate tool geometries.
Aluminum-Specific Design:
Low cobalt content (6%) minimizes adhesive wear when machining sticky aluminum alloys, extending tool life by 40% compared to standard carbide rods.
Polished surface (Ra ≤0.1μm) reduces chip adhesion, critical for maintaining clean cuts in soft metals prone to built-up edge.
Precision Grinding Capability:
Ground to tight dimensional tolerances (diameter ±0.003mm, straightness ±0.005mm/m), ideal for producing end mills, drills, and reamers with micron-level accuracy.
Chamfered ends (45°) facilitate automatic tool changer alignment, reducing setup time in CNC machining centers.
Advanced Coating Compatibility:
Surface pre-treated to enhance PVD coating adhesion (e.g., DLC for aluminum), creating a low-friction surface that improves chip flow and reduces burr formation.
Thermal stability up to 1,000°C ensures consistent performance in high-speed machining (25,000+ RPM) of aluminum aerospace components.
Perfect for tools used in non-ferrous metal machining:
Aerospace Aluminum Components: Machining wing skins and fuselage parts from 7075-T6 aluminum, achieving surface finishes ≤Ra 0.8μm for aerodynamic efficiency.
Electronics Manufacturing: Cutting precision aluminum heat sinks and connector shells for 5G devices, meeting IPC-A-610 Class 3 requirements for electronic components.
Automotive Aluminum Parts: Shaping engine blocks and transmission housings from die-cast aluminum, reducing cycle times by 20% through high-feed machining.
Material Optimization: Proprietary heat treatment process increases transverse rupture strength by 15%, preventing rod breakage during aggressive grinding operations.
Custom Grinding Services: In-house CNC grinders produce complex profiles (tapered, fluted, stepped) with ±0.002mm accuracy, eliminating secondary operations for tool manufacturers.
Traceability Assurance: Each rod includes a laser-etched lot number with full material certification (chemical composition, hardness, grain size), meeting IATF 16949 traceability requirements.
Sustainable Sourcing: Tungsten ore sourced from conflict-free mines, with a 100% recycled water system in our grinding facilities, aligning with global ESG goals.
The High-Precision Grinding Aluminum Solid Carbide Rods are premium blanks designed for manufacturing high-performance cutting tools that excel in aluminum and non-ferrous metal machining. Crafted from ultra-fine tungsten carbide (1-2μm grain) with cobalt binder (6-8%), these rods offer superior hardness and wear resistance, enabling precision grinding for intricate tool geometries.
Aluminum-Specific Design:
Low cobalt content (6%) minimizes adhesive wear when machining sticky aluminum alloys, extending tool life by 40% compared to standard carbide rods.
Polished surface (Ra ≤0.1μm) reduces chip adhesion, critical for maintaining clean cuts in soft metals prone to built-up edge.
Precision Grinding Capability:
Ground to tight dimensional tolerances (diameter ±0.003mm, straightness ±0.005mm/m), ideal for producing end mills, drills, and reamers with micron-level accuracy.
Chamfered ends (45°) facilitate automatic tool changer alignment, reducing setup time in CNC machining centers.
Advanced Coating Compatibility:
Surface pre-treated to enhance PVD coating adhesion (e.g., DLC for aluminum), creating a low-friction surface that improves chip flow and reduces burr formation.
Thermal stability up to 1,000°C ensures consistent performance in high-speed machining (25,000+ RPM) of aluminum aerospace components.
Perfect for tools used in non-ferrous metal machining:
Aerospace Aluminum Components: Machining wing skins and fuselage parts from 7075-T6 aluminum, achieving surface finishes ≤Ra 0.8μm for aerodynamic efficiency.
Electronics Manufacturing: Cutting precision aluminum heat sinks and connector shells for 5G devices, meeting IPC-A-610 Class 3 requirements for electronic components.
Automotive Aluminum Parts: Shaping engine blocks and transmission housings from die-cast aluminum, reducing cycle times by 20% through high-feed machining.
Material Optimization: Proprietary heat treatment process increases transverse rupture strength by 15%, preventing rod breakage during aggressive grinding operations.
Custom Grinding Services: In-house CNC grinders produce complex profiles (tapered, fluted, stepped) with ±0.002mm accuracy, eliminating secondary operations for tool manufacturers.
Traceability Assurance: Each rod includes a laser-etched lot number with full material certification (chemical composition, hardness, grain size), meeting IATF 16949 traceability requirements.
Sustainable Sourcing: Tungsten ore sourced from conflict-free mines, with a 100% recycled water system in our grinding facilities, aligning with global ESG goals.
