DRILLSTAR CARBIDE TOOLS ARE WORKING IN MANY PLACES AROUND THE WORLD
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The High-Efficiency Carbide End Mills are robust, reliable milling cutters designed to deliver consistent performance in general metalworking and industrial machining applications. Constructed from medium-grain tungsten carbide (3-5μm) with wear-resistant coatings, these end mills balance cost-effectiveness with durability, making them ideal for roughing, finishing, and semi-finishing operations in carbon steel, alloy steel, and non-ferrous metals.
Durable Construction:
Medium-grain carbide substrate (89-91 HRA) offers a balance of hardness and toughness, suitable for interrupted cuts and moderate-duty machining.
CVD TiCN coating provides excellent resistance to adhesive wear, maintaining cutting edge integrity during long machining cycles in sticky materials like stainless steel.
Practical Cutting Design:
Straight flute design with 30° helix angle optimizes chip evacuation in shallow to medium-depth cuts (up to 3x diameter), reducing tool clogging in steel machining.
Generous corner radius (0.5mm-5mm) enhances edge strength, allowing higher feed rates (0.2mm/tooth) without compromising surface finish (Ra 1.6μm typical).
Tooling Compatibility:
Standard ¼", ½", and metric shank sizes (6mm-25mm) fit most manual and CNC milling machines, including Bridgeport-style knee mills and gantry-type machining centers.
Optional coolant-through design directs high-pressure fluid (50-100 bar) to the cutting zone, improving heat dissipation in heavy roughing operations.
Process Efficiency:
Balanced dynamic characteristics (tested at 20,000 RPM) minimize vibration, enabling high-speed machining for aluminum and copper with material removal rates up to 150 cm³/min.
Precisely ground relief angles reduce friction between tool and workpiece, lowering power consumption by 15% compared to generic end mills.
Suitable for a wide range of metalworking tasks:
General Manufacturing: Roughing and finishing flat surfaces, slots, and pockets in steel plates, aluminum extrusions, and cast iron components.
Fabrication Shops: Cutting flanges, brackets, and structural parts for machinery assembly, meeting ISO 9001:2015 quality requirements for industrial components.
Woodworking & Composite Machining: Optional carbide-tipped designs for cutting dense woods (teak, oak) and fiber-reinforced plastics (FRP), preventing resin buildup on cutting edges.
Maintenance & Repair: On-site machining of worn components (e.g., repairing gearbox housings), supporting quick turnaround in industrial maintenance applications.The end mills are available in 2-, 3-, and 4-flute configurations, allowing users to choose the optimal design for their specific material and machine type.
Cost-Effective Performance: 25% lower cost-per-cut than premium end mills without compromising on tool life, ideal for budget-conscious workshops.
Rapid Delivery: Standard sizes available for same-day shipping from regional warehouses, with custom lengths and coatings delivered within 10 business days.
User-Friendly Support: Free machining parameter guides (speed, feed, depth) for common materials, helping operators achieve optimal results without extensive trial runs.
Sustainability Focus: Recycled packaging and lead-free manufacturing processes, aligning with global environmental initiatives in industrial tooling.
Specification | 2 Flute End Mills With Straight Shank Φ6-16mm L38-58mm |
2 Flute End Mills With Straight Shank Φ 6-30 L38-101mm | |
3 Flute End Mill With Weldon ShankΦ3-20mm L38-101mm | |
Keyway cutters with Straight ShankΦ3-20mm L38-101mm | |
4 Flute End Mills With Straight Shank Φ3-20mm L38-101mm | |
60° Hellx End Mills With Straight ShankΦ3-20mm L38-101mm |
The High-Efficiency Carbide End Mills are robust, reliable milling cutters designed to deliver consistent performance in general metalworking and industrial machining applications. Constructed from medium-grain tungsten carbide (3-5μm) with wear-resistant coatings, these end mills balance cost-effectiveness with durability, making them ideal for roughing, finishing, and semi-finishing operations in carbon steel, alloy steel, and non-ferrous metals.
Durable Construction:
Medium-grain carbide substrate (89-91 HRA) offers a balance of hardness and toughness, suitable for interrupted cuts and moderate-duty machining.
CVD TiCN coating provides excellent resistance to adhesive wear, maintaining cutting edge integrity during long machining cycles in sticky materials like stainless steel.
Practical Cutting Design:
Straight flute design with 30° helix angle optimizes chip evacuation in shallow to medium-depth cuts (up to 3x diameter), reducing tool clogging in steel machining.
Generous corner radius (0.5mm-5mm) enhances edge strength, allowing higher feed rates (0.2mm/tooth) without compromising surface finish (Ra 1.6μm typical).
Tooling Compatibility:
Standard ¼", ½", and metric shank sizes (6mm-25mm) fit most manual and CNC milling machines, including Bridgeport-style knee mills and gantry-type machining centers.
Optional coolant-through design directs high-pressure fluid (50-100 bar) to the cutting zone, improving heat dissipation in heavy roughing operations.
Process Efficiency:
Balanced dynamic characteristics (tested at 20,000 RPM) minimize vibration, enabling high-speed machining for aluminum and copper with material removal rates up to 150 cm³/min.
Precisely ground relief angles reduce friction between tool and workpiece, lowering power consumption by 15% compared to generic end mills.
Suitable for a wide range of metalworking tasks:
General Manufacturing: Roughing and finishing flat surfaces, slots, and pockets in steel plates, aluminum extrusions, and cast iron components.
Fabrication Shops: Cutting flanges, brackets, and structural parts for machinery assembly, meeting ISO 9001:2015 quality requirements for industrial components.
Woodworking & Composite Machining: Optional carbide-tipped designs for cutting dense woods (teak, oak) and fiber-reinforced plastics (FRP), preventing resin buildup on cutting edges.
Maintenance & Repair: On-site machining of worn components (e.g., repairing gearbox housings), supporting quick turnaround in industrial maintenance applications.The end mills are available in 2-, 3-, and 4-flute configurations, allowing users to choose the optimal design for their specific material and machine type.
Cost-Effective Performance: 25% lower cost-per-cut than premium end mills without compromising on tool life, ideal for budget-conscious workshops.
Rapid Delivery: Standard sizes available for same-day shipping from regional warehouses, with custom lengths and coatings delivered within 10 business days.
User-Friendly Support: Free machining parameter guides (speed, feed, depth) for common materials, helping operators achieve optimal results without extensive trial runs.
Sustainability Focus: Recycled packaging and lead-free manufacturing processes, aligning with global environmental initiatives in industrial tooling.
Specification | 2 Flute End Mills With Straight Shank Φ6-16mm L38-58mm |
2 Flute End Mills With Straight Shank Φ 6-30 L38-101mm | |
3 Flute End Mill With Weldon ShankΦ3-20mm L38-101mm | |
Keyway cutters with Straight ShankΦ3-20mm L38-101mm | |
4 Flute End Mills With Straight Shank Φ3-20mm L38-101mm | |
60° Hellx End Mills With Straight ShankΦ3-20mm L38-101mm |
