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The High-Efficiency Grinding Machine is a versatile, high-precision solution designed to meet the rigorous demands of industrial grinding applications, from surface grinding to cylindrical and centerless grinding. Engineered with a rigid cast iron base and advanced CNC controls, this machine delivers exceptional accuracy and productivity in machining materials ranging from soft aluminum to hardened steels (65 HRC).
Rigid Mechanical Structure:
Finite element analyzed (FEA) bed with cross-ribbing design reduces vibration by 40%, enabling surface finishes as low as Ra 0.1μm in high-speed grinding (4,000 RPM wheel speed).
Hydrostatic spindle (0.0005mm radial runout) and linear guides (C1 precision class) ensure minimal thermal expansion and positional accuracy of ±0.001mm.
Advanced Control System:
Siemens 840D or Fanuc 31i-MODEL B CNC with 3D simulation, supporting complex grinding paths (radius, taper, profile) and automatic tool compensation.
In-process measurement integration (Renishaw probes) provides real-time dimensional feedback, reducing scrap rates by 50% in tight-tolerance applications.
Process Versatility:
Configurable for multiple grinding types:
Surface grinding: Up to 1,000mm x 500mm worktable, suitable for large steel plates and mold bases.
Cylindrical grinding: Center distances up to 1,500mm, ideal for machining long shafts and rollers.
Optional automatic wheel changers (up to 8 wheels) and coolant systems (high-pressure 200 bar) for multi-step grinding processes.
Ideal for industries requiring precision surface and cylindrical finishing:
Mold & Die Making: Grinding complex geometries in plastic injection molds, ensuring optical-grade surface finishes (Ra ≤0.05μm) for lens manufacturing.
Aerospace Turbines: Finishing turbine blades and compressor disks from Inconel, meeting AS9100D requirements for high-temperature resistant components.
Automotive Transmission: Grinding bearing races and gear shafts to IT5 tolerance class, critical for low-noise, high-efficiency drivetrain systems.
Customized Solutions: Tailored grinding heads and workholding systems for unique workpieces (e.g., non-circular grinding for camshafts), designed by our in-house engineering team.
Energy Savings: Regenerative drives and LED lighting reduce power consumption by 30% compared to legacy grinding machines, lowering operational costs.
Service Excellence: 3-year comprehensive warranty and free preventive maintenance training, ensuring maximum machine uptime and operator proficiency.
Global Standards Compliance: CE, UL, and ISO 13849-1 (PLd) certified, providing confidence in safety and performance for international manufacturing facilities.
Horizontal Travel of the operating table | 270mm |
Longitudinal travel of the operating table | 170mm |
Area of the operating table | 130*600mm |
Elevating Distance of Wheel Head | 140mm |
Rotating Angle of Wheel Head | 360° |
Grinding Wheel Size | 125*50*32mm |
Speed of grinding Wheel | 2800RPM |
Net Weight / Gross Weight | 145/60KG |
Power | 550w 220v/380v |
Package Size | 760*650*650mm |
The High-Efficiency Grinding Machine is a versatile, high-precision solution designed to meet the rigorous demands of industrial grinding applications, from surface grinding to cylindrical and centerless grinding. Engineered with a rigid cast iron base and advanced CNC controls, this machine delivers exceptional accuracy and productivity in machining materials ranging from soft aluminum to hardened steels (65 HRC).
Rigid Mechanical Structure:
Finite element analyzed (FEA) bed with cross-ribbing design reduces vibration by 40%, enabling surface finishes as low as Ra 0.1μm in high-speed grinding (4,000 RPM wheel speed).
Hydrostatic spindle (0.0005mm radial runout) and linear guides (C1 precision class) ensure minimal thermal expansion and positional accuracy of ±0.001mm.
Advanced Control System:
Siemens 840D or Fanuc 31i-MODEL B CNC with 3D simulation, supporting complex grinding paths (radius, taper, profile) and automatic tool compensation.
In-process measurement integration (Renishaw probes) provides real-time dimensional feedback, reducing scrap rates by 50% in tight-tolerance applications.
Process Versatility:
Configurable for multiple grinding types:
Surface grinding: Up to 1,000mm x 500mm worktable, suitable for large steel plates and mold bases.
Cylindrical grinding: Center distances up to 1,500mm, ideal for machining long shafts and rollers.
Optional automatic wheel changers (up to 8 wheels) and coolant systems (high-pressure 200 bar) for multi-step grinding processes.
Ideal for industries requiring precision surface and cylindrical finishing:
Mold & Die Making: Grinding complex geometries in plastic injection molds, ensuring optical-grade surface finishes (Ra ≤0.05μm) for lens manufacturing.
Aerospace Turbines: Finishing turbine blades and compressor disks from Inconel, meeting AS9100D requirements for high-temperature resistant components.
Automotive Transmission: Grinding bearing races and gear shafts to IT5 tolerance class, critical for low-noise, high-efficiency drivetrain systems.
Customized Solutions: Tailored grinding heads and workholding systems for unique workpieces (e.g., non-circular grinding for camshafts), designed by our in-house engineering team.
Energy Savings: Regenerative drives and LED lighting reduce power consumption by 30% compared to legacy grinding machines, lowering operational costs.
Service Excellence: 3-year comprehensive warranty and free preventive maintenance training, ensuring maximum machine uptime and operator proficiency.
Global Standards Compliance: CE, UL, and ISO 13849-1 (PLd) certified, providing confidence in safety and performance for international manufacturing facilities.
Horizontal Travel of the operating table | 270mm |
Longitudinal travel of the operating table | 170mm |
Area of the operating table | 130*600mm |
Elevating Distance of Wheel Head | 140mm |
Rotating Angle of Wheel Head | 360° |
Grinding Wheel Size | 125*50*32mm |
Speed of grinding Wheel | 2800RPM |
Net Weight / Gross Weight | 145/60KG |
Power | 550w 220v/380v |
Package Size | 760*650*650mm |
Carbide Tools Solution Specialist-Drillstar