DRILLSTAR CARBIDE TOOLS ARE WORKING IN MANY PLACES AROUND THE WORLD
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The Customized Solid Tungsten Carbide Strips are premium raw materials designed for manufacturers of precision cutting tools, dies, and wear-resistant components. Crafted from ultra-pure tungsten carbide (99.95% WC) with controlled grain sizes (1-15μm), these strips offer exceptional hardness and dimensional accuracy, serving as the foundation for high-performance industrial tools.
Unmatched Material Purity:
Advanced powder metallurgy processes reduce oxygen content to <100ppm, enhancing resistance to thermal cracking and improving tool life by 20%.
Grades optimized for specific applications:
Fine-grain (1-3μm): For micro-tools and high-precision dies (e.g., semiconductor lead frames).
Coarse-grain (10-15μm): For heavy-duty applications (mining tools, construction equipment).
Precision Dimensional Control:
Ground to tight tolerances (thickness ±0.005mm, flatness ±0.01mm/m), ideal for press-fit applications and precision tool assemblies.
Customizable dimensions: Width up to 200mm, length up to 1,000mm, with chamfered edges to minimize stress concentrations.
Surface Finish Excellence:
Polished surfaces (Ra ≤0.1μm) provide ideal bases for PVD coatings and laser marking, ensuring consistent adhesion and identification.
Magnetic permeability <0.1μH/m for non-magnetic grades, critical for applications in sensitive electronic equipment.
Essential for high-precision tooling and wear parts:
Cutting Tool Production: Raw material for saw blades, planer knives, and router bits, enabling customization for wood, metal, and composite machining.
Semiconductor Industry: Fabrication of precision dies for integrated circuit packaging, meeting SEMI standards for tight-tolerance micro-components.
Aerospace Tooling: Wear-resistant strips for forming tools in aircraft panel manufacturing, ensuring dimensional stability at elevated temperatures (500-800°C).
Unlimited Customization: In-house CNC grinding and edging capabilities to produce strips with complex profiles (tapered, radiused, serrated), reducing customer machining time by 50%.
Rigorous Quality Control: Every strip undergoes ultrasonic testing and hardness mapping, with a reject rate of <0.05% for mission-critical applications.
Rapid Prototyping: 7-day turnaround for custom designs, supported by 3D modeling and material simulation to validate performance upfront.
Global Expertise: 30+ years of experience serving customers in 50+ countries, with localized technical support in major industrial hubs.
The Customized Solid Tungsten Carbide Strips are premium raw materials designed for manufacturers of precision cutting tools, dies, and wear-resistant components. Crafted from ultra-pure tungsten carbide (99.95% WC) with controlled grain sizes (1-15μm), these strips offer exceptional hardness and dimensional accuracy, serving as the foundation for high-performance industrial tools.
Unmatched Material Purity:
Advanced powder metallurgy processes reduce oxygen content to <100ppm, enhancing resistance to thermal cracking and improving tool life by 20%.
Grades optimized for specific applications:
Fine-grain (1-3μm): For micro-tools and high-precision dies (e.g., semiconductor lead frames).
Coarse-grain (10-15μm): For heavy-duty applications (mining tools, construction equipment).
Precision Dimensional Control:
Ground to tight tolerances (thickness ±0.005mm, flatness ±0.01mm/m), ideal for press-fit applications and precision tool assemblies.
Customizable dimensions: Width up to 200mm, length up to 1,000mm, with chamfered edges to minimize stress concentrations.
Surface Finish Excellence:
Polished surfaces (Ra ≤0.1μm) provide ideal bases for PVD coatings and laser marking, ensuring consistent adhesion and identification.
Magnetic permeability <0.1μH/m for non-magnetic grades, critical for applications in sensitive electronic equipment.
Essential for high-precision tooling and wear parts:
Cutting Tool Production: Raw material for saw blades, planer knives, and router bits, enabling customization for wood, metal, and composite machining.
Semiconductor Industry: Fabrication of precision dies for integrated circuit packaging, meeting SEMI standards for tight-tolerance micro-components.
Aerospace Tooling: Wear-resistant strips for forming tools in aircraft panel manufacturing, ensuring dimensional stability at elevated temperatures (500-800°C).
Unlimited Customization: In-house CNC grinding and edging capabilities to produce strips with complex profiles (tapered, radiused, serrated), reducing customer machining time by 50%.
Rigorous Quality Control: Every strip undergoes ultrasonic testing and hardness mapping, with a reject rate of <0.05% for mission-critical applications.
Rapid Prototyping: 7-day turnaround for custom designs, supported by 3D modeling and material simulation to validate performance upfront.
Global Expertise: 30+ years of experience serving customers in 50+ countries, with localized technical support in major industrial hubs.
