Availability: | |
---|---|
Quantity: | |
The Drillstar BTA Drill Heads are premium cutting tools designed to deliver superior performance in deep hole drilling applications, particularly for workpieces requiring extreme depth-to-diameter ratios. Engineered with a balanced combination of carbide inserts and high-speed steel bodies, these drill heads ensure efficient chip removal, minimal tool wear, and consistent hole quality across tough materials like stainless steel, Inconel, and hardened alloys.
Optimized Chip Flutes: Helical flute design with variable pitch reduces chip packing, enabling uninterrupted drilling at depths up to 3 meters.
Thermal Resistance Coatings: PVD TiAlN coating on cutting edges lowers friction and withstands temperatures up to 1,200°C, extending tool life by 50% in high-temperature machining.
Precision Alignment Guides: Tungsten carbide guide pads maintain hole straightness within 0.05mm/100mm, critical for applications like hydraulic manifolds and firearm barrels.
High-Pressure Coolant Ports: Direct coolant flow to the cutting zone improves lubrication and prevents built-up edge (BUE), ensuring surface finishes as low as Ra 1.6μm.
Modular Tooling System: Compatible with standard BTA drill tubes and adapters, allowing quick integration with existing machining setups.
Ideal for industries requiring precision deep hole drilling:
Oil & Gas: Drilling high-pressure lines in subsea equipment and downhole tools, compliant with NACE MR0175 corrosion standards.
Automotive: Deep holes in diesel engine crankshafts and transmission housings, meeting ISO 286-2 dimensional accuracy requirements.
Mold & Die: Machining cooling channels in injection molds for uniform heat distribution, enhancing plastic part quality.
Marine Engineering: Drilling through thick steel plates for ship propeller shafts and anchor systems, ensuring structural integrity in harsh environments.The drill heads excel in both horizontal boring mills and specialized deep hole drilling machines, supporting high-volume production with minimal maintenance.
Material Expertise: Customizable drill head designs for specific material hardness, including soft aluminum (≤100 HB) to superalloys (≥500 HB).
Rapid Prototyping: 3D-printed test models available for complex geometries, reducing development time by 40% compared to traditional methods.
Lean Inventory Solutions: Kanban-ready stock management and consignment inventory options for large-scale manufacturers, optimizing supply chain efficiency.
Warranty & Service: 12-month performance guarantee and free tool reconditioning services, maximizing return on investment for heavy-duty operations.
Product Specification | |
Material | Tungsten Carbide |
Type | BTA inserts |
Model Number | AG Carbide |
Brand Name | DR |
Place of Origin | Shandong, China (Mainland) |
Carbide | ISCAR or Country field |
Certification | CE,ISO |
Use | Metal Drilling |
OEM | Can be OEM |
The Drillstar BTA Drill Heads are premium cutting tools designed to deliver superior performance in deep hole drilling applications, particularly for workpieces requiring extreme depth-to-diameter ratios. Engineered with a balanced combination of carbide inserts and high-speed steel bodies, these drill heads ensure efficient chip removal, minimal tool wear, and consistent hole quality across tough materials like stainless steel, Inconel, and hardened alloys.
Optimized Chip Flutes: Helical flute design with variable pitch reduces chip packing, enabling uninterrupted drilling at depths up to 3 meters.
Thermal Resistance Coatings: PVD TiAlN coating on cutting edges lowers friction and withstands temperatures up to 1,200°C, extending tool life by 50% in high-temperature machining.
Precision Alignment Guides: Tungsten carbide guide pads maintain hole straightness within 0.05mm/100mm, critical for applications like hydraulic manifolds and firearm barrels.
High-Pressure Coolant Ports: Direct coolant flow to the cutting zone improves lubrication and prevents built-up edge (BUE), ensuring surface finishes as low as Ra 1.6μm.
Modular Tooling System: Compatible with standard BTA drill tubes and adapters, allowing quick integration with existing machining setups.
Ideal for industries requiring precision deep hole drilling:
Oil & Gas: Drilling high-pressure lines in subsea equipment and downhole tools, compliant with NACE MR0175 corrosion standards.
Automotive: Deep holes in diesel engine crankshafts and transmission housings, meeting ISO 286-2 dimensional accuracy requirements.
Mold & Die: Machining cooling channels in injection molds for uniform heat distribution, enhancing plastic part quality.
Marine Engineering: Drilling through thick steel plates for ship propeller shafts and anchor systems, ensuring structural integrity in harsh environments.The drill heads excel in both horizontal boring mills and specialized deep hole drilling machines, supporting high-volume production with minimal maintenance.
Material Expertise: Customizable drill head designs for specific material hardness, including soft aluminum (≤100 HB) to superalloys (≥500 HB).
Rapid Prototyping: 3D-printed test models available for complex geometries, reducing development time by 40% compared to traditional methods.
Lean Inventory Solutions: Kanban-ready stock management and consignment inventory options for large-scale manufacturers, optimizing supply chain efficiency.
Warranty & Service: 12-month performance guarantee and free tool reconditioning services, maximizing return on investment for heavy-duty operations.
Product Specification | |
Material | Tungsten Carbide |
Type | BTA inserts |
Model Number | AG Carbide |
Brand Name | DR |
Place of Origin | Shandong, China (Mainland) |
Carbide | ISCAR or Country field |
Certification | CE,ISO |
Use | Metal Drilling |
OEM | Can be OEM |
Carbide Tools Solution Specialist-Drillstar